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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Authorization and responsibility for work |
| Topic 2: Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Damage assessment and prioritization |
| Topic 3: Design, Materials, and Fabrication Rules | 22% | - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application |
| Topic 4: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules |
| Topic 5: Inspection Scope, Planning, and Data Evaluation | 28% | - Records review and baseline data collection - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules - TML/CML selection and measurement planning - Inspection methods and technique selection |
API Pressure Vessel Inspector Sample Questions:
Question 1
Widely scattered pits may be ignored as long as all but which of the following is true?
A. No pit depth greater than 2/3 the vessel wall exclusive of the corrosion allowance
B. No pit depth greater than 1/2 the vessel wall exclusive of the corrosion allowance
C. Total area of pits does not exceed 7 square inches in any 8" diameter circle
D. Sum of dimensions along a straight line does not exceed 2 inches
Question 2
Which is the most severe stress caused by internal pressure in a cylindrical shell?
A. Circumferential stress acting along the circumferential axis
B. Longitudinal stress acting along the longitudinal axis
C. Longitudinal stress acting along the circumferential axis
D. Circumferential stress acting along the longitudinal axis
Question 3
The function of an authorized inspection agency in accordance with API-510, is whose responsibility?
A. Owner-user
B. Authorized engineering company
C. Authorized inspection agency
D. Authorized repair organization
Question 4
In API-510, what minimum safety factor is used for the remaining life calculation of a pressure vessel?
A. 2.0
B. 1.5
C. 2.5
D. 1.0
Question 5
What is the maximum inspection interval for a vessel with a remaining safe operating life of less than four years?
A. The full remaining safe operating life up to a maximum of 2 years
B. The full remaining safe operating life up to a maximum of 1 year
C. The full remaining safe operating life up to a maximum of 4 years
D. The full remaining life of the vessel
Solutions:
| Question 1 Answer: A | Question 2 Answer: D | Question 3 Answer: A | Question 4 Answer: A | Question 5 Answer: A |
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