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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Safety Management Systems | 15-20% | - Continuous Improvement Frameworks - Policy and Strategic Planning - Elements of PSM Systems - Management Leadership and Commitment |
| Topic 2: Emergency Planning and Response | 5-10% | - Emergency Response Planning - Containment and Mitigation Barriers - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles |
| Topic 3: Management of Change (MOC) | 8-12% | - Temporary vs. Permanent Changes - MOC Process Requirements - Personnel and Organizational Changes - Technical Review and Risk Assessment |
| Topic 4: Process Safety Engineering Fundamentals | 15-20% | - Chemical Process Safety Fundamentals - Toxicology and Exposure Assessment - Thermodynamics and Reaction Hazards - Fire and Explosion Dynamics - Equipment Design and Integrity |
| Topic 5: Incident Investigation and Learning | 10-15% | - Trending and Performance Metrics - Root Cause Analysis Methods - Lessons Learned and Knowledge Management - Incident Classification and Severity - Investigation Report Development |
| Topic 6: Operating Procedures and Practices | 10-15% | - Standard Operating Procedures (SOPs) - Permit-to-Work Systems - Startup and Shutdown Procedures - Safe Work Practices - Operations Training and Competency |
| Topic 7: Risk Assessment and Analysis | 20-25% | - Bow-Tie Analysis - Event Tree Analysis (ETA) - Hazard Identification (HAZID) - Layer of Protection Analysis (LOPA) - Hazard and Operability Analysis (HAZOP) - Quantitative Risk Assessment (QRA) - Fault Tree Analysis (FTA) |
| Topic 8: Regulatory Compliance and Auditing | 5-10% | - International Process Safety Standards - OSHA PSM Requirements - EPA RMP Regulations - Compliance Verification Methods - Process Safety Auditing Techniques |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. The President of a small chemical company with only one plant states that small companies do not need the same level of Process Safety competency as larger companies. Do you agree or disagree? Explain your answer.
A) Agree, because regulations are less strict for small companies
B) Disagree, because process safety competency should be based on hazard and risk, not company size
C) Agree, because small companies have lower risk
D) Disagree, because only large companies experience major incidents
2. A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?
A) Management of Change - Conduct of Operations - Emergency Management
B) Asset Integrity - Training and Performance Assurance - Management of Change
C) Process Knowledge Management - Management of Change - Training and Performance Assurance
D) Process Knowledge Management - Safe Work Practices - Management of Change
3. For flashing liquids:
A) the energy for the flashing comes from the enthalpy of the liquid
B) the fraction flashed is always less than 10% of the total mass
C) flashing will never occur if the liquid is stored above its normal boiling point
D) the fraction flashed is always more than 50% of the total mass
4. The Management of Change element: (select all that apply)
A) Helps avoid inaccuracies in process safety information
B) Requires communicating approved changes to affected contractors
C) Helps maintain safe process operations
D) Makes the evaluation of the safety impact of a small change optional
5. A Management of Change system should address all types of changes to the process that can be reasonably foreseen.
A) True
B) False
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: C | Question # 3 Answer: A | Question # 4 Answer: A,B,C | Question # 5 Answer: A |
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